7-47 Price and efficiency variances, benchmarking and ethics. Sunto Scientific manufac-
tures GPS devices for a chain of retail stores. Its most popular model, the Magellan XS, is assem–
bled in a dedicated facility in Savannah, Georgia. Sunto is keenly aware of the competitive threat
from smartphones that use Google Maps and has put in a standard cost system to manage pro-
duction of the Magellan XS. It has also implemented a just-in-time system so the Savannah facil–
ity operates with no inventory of any kind.
Producing the Magellan XS involves combining a navigation system (imported from Sunto’s
plant in Dresden at a fixed price), an LCD screen made of polarized glass, and a casing devel–
oped from specialty plastic. The budgeted and actual amounts for Magellan XS for July 2017
were as follows:
Budgeted Amounts Actual Amounts
Magellan XS units produced 4,000 4,400
Navigation systems cost $81,600 $89,000
Navigation systems 4,080 4,450
Polarized glass cost $40,000 $40,300
Sheets of polarized glass used 800 816
Plastic casing cost $12,000 $12,500
Ounces of specialty plastic used 4,000 4,250
Direct manufacturing labor costs $36,000 $37,200
Direct manufacturing labor-hours 2,000 2,040
The controller of the Savannah plant, Jim Williams, is disappointed with the standard costing
system in place. The standards were developed on the basis of a study done by an outside consul–
tant at the start of the year. Williams points out that he has rarely seen a significant unfavorable
variance under this system. He observes that even at the present level of output, workers seem to
have a substantial amount of idle time. Moreover, he is concerned that the production supervisor,
John Kelso, is aware of the issue but is unwilling to tighten the standards because the current le–
nient benchmarks make his performance look good.