PROBLEM 3.42
KNOWN: Diameter, wall thickness and thermal conductivity of steel tubes. Temperature of steam
flowing through the tubes. Thermal conductivity of insulation and emissivity of aluminum sheath.
Temperature of ambient air and surroundings. Convection coefficient at outer surface and maximum
allowable surface temperature.
FIND: (a) Minimum required insulation thickness (r3 – r2) and corresponding heat loss per unit
length, (b) Effect of insulation thickness on outer surface temperature and heat loss.
SCHEMATIC:
ASSUMPTIONS: (1) Steady-state, (2) One-dimensional radial conduction, (3) Negligible contact
resistances at the material interfaces, (4) Negligible steam side convection resistance (T∞,i = Ts,i), (5)
Negligible conduction resistance for aluminum sheath, (6) Constant properties, (7) Large
surroundings.
ANALYSIS: (a) To determine the insulation thickness, an energy balance must be performed at the
outer surface, where
conv,o rad
qq q.
′′ ′
= +
With
( )
conv,o 3 o s,o ,o
q 2 rh T T ,
π
∞
′= −
A trial–and-error solution yields r3 = 0.394 m = 394 mm, in which case the insulation thickness is
The heat rate is then
(b) The effects of r3 on Ts,o and
have been computed and are shown below.
Continued …