Architecture Chapter 15 Homework Valve Plunger Spring End Cap Problem 1519

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PROBLEM 15.14 Working drawing (in.)

Assembly Name: Machine Vise

SPECIFIC INSTRUCTIONS: When preparing the assembly draw-

ings, use separate balloons for each part in each view or use only

one balloon in the view that most clearly identifies the part.

Prepare a complete set of working drawings with one detail

drawing per sheet and the assembly drawing and bill of materials

on another sheet. Use multiview projection for view layout.

PARTS LIST

ITEM QTY NAME DESCRIPTION MATERIAL

1 1 SCREW SAE 4320

2 1 HANDLE MS

3 2 CAP MS

4 2 MACHINE SCREW (10).190-32UNF-2 3

.625 SLOT FIL HD

STL

5 1 SET SCREW 1/4-20UNC-2 3 .250

FULL DOG POINT

STL

6 1 MOVABLE JAW SAE 1020

7 1 MOVABLE JAW PLATE SAE 4320

8 2 MACHINE SCREW (10).190-32UNF-2 3

.875 SLOT FIL HD

STL

9 1 FIXED JAW PLATE SAE 4320

10 1 BODY SAE 4320

11 1 GUIDE SAE 1020

12 2 MACHINE SCREW 1/4-20UNC-2 3 .500

SLOT FIL HD

STL

SCREW

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BODY

PROBLEM 15.14

(Continued)

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PROBLEM 15.15 Working drawing (in.)

Assembly Name: Arbor Press

SPECIFIC INSTRUCTIONS: This problem is generally basic, but

it also contains challenging applications that include gears. You

should study gears and related drafting practices covered in

Chapter 16 before completing this problem. Prepare a complete

set of working drawings with one detail drawing per sheet and

the assembly drawing and bill of materials on another sheet. Use

multiview projection for view layout.

ITEM QTY NAME DESCRIPTION MATERIAL

1 1 BASE SAE 1020

2 1 TABLE PIN SAE 1020

3 1 TABLE SAE 1020

4 2 BALL END SAE 1020

5 1 SLEEVE SAE 1020

6 1 HANDLE SAE 1020

7 1 GEAR SAE 4320

8 1 RACK PAD SAE 4320

ITEM QTY NAME DESCRIPTION MATERIAL

9 1 COVER

PLATE

SAE 1020

10 4 CAP

SCREWS

8-32UNC-2 3

.50 HEX SOC

STL

11 1 RACK SAE 4320

12 1 SCREW SAE 1040

13 1 COLUMN SAE 1020

14 1 CAP SCREW 3/8-16UNC-2 3

1.00 HEX

SOCKET HEAD

STL

PARTS LIST

59728_ch15_EOC_ptg01.indd 23 2/3/16 2:24 PM

DIAMETRAL PITCH 12

NUMBER OF TEETH 12

OUTSIDE DIAMETER 1.164

PRESSURE ANGLE 208

TOOTH THICKNESS

AT PITCH LINE .1309

PRESSURE ANGLE 208

LINEAR PITCH .262

DIAMETRAL PITCH 12

NUMBER OF TEETH 12

LINEAR PITCH .262

WHOLE DEPTH .183

WORKING DEPTH .166

PROBLEM 15.15

(Continued)

59728_ch15_EOC_ptg01.indd 24 2/3/16 2:24 PM

PROBLEM 15.16 Working drawing (in.)

Assembly Name: Pen Light

SPECIFIC INSTRUCTIONS: Prepare a complete set of working

drawings with one detail drawing per sheet and the assembly

and parts list on another sheet. When preparing the assembly

drawing, use separate balloons for each part in each view or use

only one balloon in the view that most clearly identifies the part.

This is an engineering prototype project. Errors are likely. Verify

dimensions during assembly. Establish tolerances between

mating parts.

14 1 FIBER OPTIC FIBER-OPTIC 3-1/2” 3 ?12” 5DT1014

13 1 FIBER OPTIC HOLDER (PVF) POLYVINYLIDENE FLOURIDE 1DT1013

12 1 LAMP LENS POLYCARBONATE 1DT1012

11 1 LAMP HIGH INTENSITY XENON 5DT1011

10 1 LAMP MODULE VACUUM METALLIZED 1DT1010

9 1 BULB CASING POLYCARBONATE 1DT1009

8 1 CATALYST DE OXO TYPE D 5DT1008

7 1 PLUG PHOSPHOR BRONZE 1DT1007

6 1 WASHER PHOSPHOR BRONZE 1DT1006

5 1 SPRING PHOSPHOR BRONZE 1DT1005

4 1 PRONG PHOSPHOR BRONZE 1DT1004

3 1 PARKER O-RING PARKER #2-014 5DT1003

2 1 BODY POLYCARBONATE 1DT1002

1 1 MAGNET MAGNET 5DT1001

KEY QTY NAME DESCRIPTION PART NO.

PARTS LIST

PROBLEM 15.15

(Continued )

59728_ch15_EOC_ptg01.indd 25 2/3/16 2:24 PM

PROBLEM 15.16

(Continued)

59728_ch15_EOC_ptg01.indd 26 2/3/16 2:24 PM

PROBLEM 15.16

(Continued)

59728_ch15_EOC_ptg01.indd 27 2/3/16 2:24 PM

PROBLEM 15.17 Working drawing (in.)

Assembly Name: Fluorescent Light Fixture

SPECIFIC INSTRUCTIONS: Prepare a complete set of working

drawings with one detail drawing per sheet and the assembly and

parts list on another sheet. When preparing the assembly drawing,

use separate balloons for each part in each view or use only one

balloon in the view that most clearly identifies the part. This is an

engineering prototype project. Errors are likely in this problem.

Verify dimensions during assembly. Establish tolerances between

mating parts. There are several purchase parts in this assembly.

Manufacturer research is needed to locate available products.

1 RACK

59728_ch15_EOC_ptg01.indd 28 2/3/16 2:24 PM

PROBLEM 15.17

(Continued)

59728_ch15_EOC_ptg01.indd 29 2/3/16 2:24 PM

PROBLEM 15.18 Working drawing (in.)

Assembly Name: Oil Pump

SPECIFIC INSTRUCTIONS: This problem is challenging, and

contains applications that include gears and seals. You should

study gears and related drafting practices covered in Chapter 16

Mechanisms: Linkages, Cams, Gears, and Bearings before com-

pleting this problem.

Prepare a complete set of working drawings with one detail

drawing per sheet and the assembly and parts list on another

sheet. When preparing the assembly drawing, use separate bal-

loons for each part in each view or use only one balloon in the

view that most clearly identifies the part. This is an engineering

prototype project. Errors are likely in this problem. Verify dimen-

sions during assembly. Establish tolerances between mating

parts. There are several purchase parts in this assembly. Manu-

facturer research is needed to locate available products.

PARTS LIST

ITEM DESCRIPTION QTY

1 PUMP COVER 1

21/4 – 20 3 3/40 BUTTON HEAD BOLT 2

3 END COVER 1

4 DRIVE SHAFT 1

5 OIL SEAL 1

6 DRIVE GEAR (RETURN) 1

7 IDLER GEAR (RETURN) 1

8 OIL PUMP BODY 1

9 PLUNGER VALVE 1

10 PLUNGER SPRING 1

11 END CAP 2

12 PSI CONTROL SPRING 1

13 CHECK BALL 1

14 1/4 – 20 3 20 HEX HEAD BOLT 2

15 IDLER GEAR (FEED) 1

16 DRIVE GEAR (FEED) 1

17 1/4 – 20 3 2 1/20 HEX HEAD BOLT 4

59728_ch15_EOC_ptg01.indd 30 2/3/16 2:24 PM

1 PUMP COVER

3 END COVER 4 DRIVE SHAFT

PROBLEM 15.18

(Continued)

59728_ch15_EOC_ptg01.indd 31 2/3/16 2:24 PM

6 DRIVE GEAR (RETURN) 7 IDLER GEAR (RETURN)

OIL PUMP BODY8

PROBLEM 15.18

(Continued)

59728_ch15_EOC_ptg01.indd 32 2/3/16 2:24 PM

9 PLUNGER VALVE

10 PLUNGER SPRING

11 END CAP

12 PSI CONTROL SPRING

15 IDLER GEAR (FEED)

16 DRIVE GEAR (FEED)

PROBLEM 15.19 Working drawing (in.)

Assembly Name: Landing Gear Retract Assembly

SPECIFIC INSTRUCTIONS: This problem is challenging and con-

tains applications that include gears. You should study gears and

related drafting practices covered in Chapter 16 Mechanisms: Link-

ages, Cams, Gears, and Bearings before completing this problem.

Prepare a complete set of working drawings with one de-

tail drawing per sheet and the assembly and parts list on

another sheet. When preparing the assembly drawing, use

separate balloons for each part in each view or use only one

balloon in the view that most clearly identifies the part. This

is an engineering prototype project. Errors are likely in this

problem. Verify dimensions during assembly. Establish toler–

ances between mating parts. There are several purchase parts

in this assembly. Manufacturer research is needed to locate

available products.

PROBLEM 15.18

(Continued)

59728_ch15_EOC_ptg01.indd 33 2/3/16 2:24 PM

ITEM QTY NAME DESCRIPTION PART NO.

1 1 AIR CYLINDER CLIPPERD CL0002

2 2 E-CLIP 1/80 EC0018

3 1 BACKPLATE ALUMINUM LGR001

1/40 3 20 BOLT 20 HARD BOLT BT0002

5 1 SIDE FRAME (LF) ALUMINUM LGR003

6 11 CAP SCREW 6-32UNF-2 3

1/40

CS0012

7 1 SLIDE PIN STEEL LGR006

ITEM QTY NAME DESCRIPTION PART NO.

8 1 CENTER BLOCK ALUMINUM LGR005

9 1 45° BEVEL GEAR MODIFIED BG0002

10 1 SPACER ALUMINUM LGR007

11 1 SIDE FRAME (RT) ALUMINUM LGR002

12 1 WASHER BRASS WA0014

13 1 PIVOT PIN HARD STEEL LGR008

14 1 45° BEVEL GEAR BROWNING BG0001

PARTS LIST

PROBLEM 15.19

(Continued)

59728_ch15_EOC_ptg01.indd 34 2/3/16 2:24 PM

4 1/4″ X 2″ BOLT

20d

.707

1.000

.07854

45d

40d

.05

2.188

.052

.078

.0625

1.071

NUMBER OF TEETH

DIAMETRAL PITCH

PRESSURE ANGLE

CONE DISTANCE

PITCH DIAMETER

CIRCULAR THICKNESS (REF)

PITCH ANGLE

ROOT ANGLE

ADDENDEM

WHOLE DEPTH

CHORDAL ADDENDEM

CHORDAL THICKNESS

DEDENDUM

OUTSIDE DIAMETER

BEVEL GEAR DATA

PROBLEM 15.19

(Continued)

59728_ch15_EOC_ptg01.indd 35 2/3/16 2:24 PM

1/4″ BRASS

NUMBER OF TEETH

DIAMETRAL PITCH

PRESSURE ANGLE

CONE DISTANCE

PITCH DIAMETER

CIRCULAR THICKNESS (REF)

PITCH ANGLE

ROOT ANGLE

ADDENDEM

WHOLE DEPTH

CHORDAL ADDENDEM

CHORDAL THICKNESS

DEDENDUM

OUTSIDE DIAMETER

20d

.707

1.000

.07854

45d

40d

.05

2.188

.052

.078

.0625

1.071

BEVEL GEAR DATA

PROBLEM 15.19

(Continued)

59728_ch15_EOC_ptg01.indd 36 2/3/16 2:24 PM

PROBLEM 15.20 Working drawing (in.)

Assembly Name: Hydraulic Jack

SPECIFIC INSTRUCTIONS: This problem is challenging and

advanced.

Prepare a complete set of working drawings with one detail

drawing per sheet and the assembly and parts list on another sheet.

When preparing the assembly drawing, use separate balloons for

each part in each view or use only one balloon in the view that most

clearly identifies the part. This is an engineering prototype project.

Errors are likely in this problem. Verify dimensions during assembly.

Establish tolerances between mating parts. Several purchase parts

and parts need to be designed in this assembly. Manufacturer re-

search is needed to locate available products.

KEY QTY NAME DESCRIPTION PART NO.

1 1 BASE JACK 1DT1001

2* 1 TUBE CYLINDER 1DT1002

3* 1 PISTON JACK 1DT1003

4* 1 SCREW JACK 1DT1004

5* 1 TUBE RESERVOIR 1DT1005

6* 1 CAP TOP 1DT1006

7 1 PACKING [ 1.500 LEATHER 5DT1007

8* 1 NUT PACKING 1DT1008

9 1 SOCKET PUMP HANDLE 1DT1009

10* 1 HANDLE PUMP 1DT1010

11* 1 PLUNGER PUMP 1DT1011

12* 1 PIN DRIVE 1DT1012

13* 1 PIN STOP 1DT1013

14* 1 SUPPORT PUMP PIVOT 1DT1014

15 1 CUP SEAL [ 445 NEOPRENE 5DT1015

16 1 WASHER ANS TYPE B PLAIN

NO. 10 N SERIES

5DT1016

17 1 NUT 10-32 UNF-2B 5DT1017

KEY QTY NAME DESCRIPTION PART NO.

18 1 NUT .437-14 UNC-2B 5DT1018

19 1 CUP [ 1.500 LEATHER 5DT1019

20* 1 WASHER PISTON 1DT1020

21 1 NUT .437-20 UNF-2B 5DT1021

22* 1 GUIDE BRONZE 1DT1022

23* 1 PIN PIVOT 1DT1023

24 1 BALL [. 250 5DT1024

25 1 SPRING [. 281 3 1.000

CLOSED ENDS,

6 COILS

5DT1025

26 1 BALL [. 3125 5DT1026

27 1 SPRING [. 343 3 1.250

CLOSED ENDS,

9 COILS

5DT1027

28* 1 NUT NEEDLE VALVE 1DT1028

29* 1 VALVE NEEDLE 1DT1029

30* 1 HANDLE NEEDLE VALVE 1DT1030

31 5 PLUG 1/8-27 NPT 5DT1031

*Engineering layouts are not provided for these parts. These parts

need to be designed to complete this set of working drawings.

Possible drawing solutions are provided in the Solutions Manual

for Engineering Drawing and Design, Sixth Edition.

59728_ch15_EOC_ptg01.indd 37 2/3/16 2:24 PM

1 BASE

9 SOCKET

PROBLEM 15.20

(Continued)

59728_ch15_EOC_ptg01.indd 38 2/3/16 2:24 PM

ITEM QTY NAME DESCRIPTION

1 1 HOUSING

2 2 RETAINING PLATE

3 1 BEARING CAP

4 1 MOTOR ADAPTER

5 1 HIGH SPEED SHAFT

6 1 SLOW SPEED SHAFT

7 1 WORM GEAR BRONZE

8 1 DBL. ROW TAPERED KOYO46T30305DJ/29.5

9 1 SNGL. ROLE CYL.

ROLLER BEARING

KOYO CRL11

10 1 TAPER PLUG 500-16NPT PLUG

11 1 HEX NUT .875-16 UN-28

12 4 HIGH SPEED

LOCKWASHER

TIMKEN TW-105

ITEM QTY NAME DESCRIPTION

13 4 MACHINE SCREW .375-16UNC-2A 3

1.813 HEX HEAD

14 4 MACHINE SCREW .375-16UNC-2A 3

1.625 HEX HEAD

15 8 MACHINE SCREW .375-16UNC-2A 3 .625

HEX HEAD

16 1 HIGH SPEED OIL

SEAL

PARKER 2-028

17 2 SLOW SPEED OIL

SEAL

PARKER 2-020

18 1 SLOW SPEED

KEYWAY

.1875 3 .245 3 1.450

19 1 SNGL. ROW TAP

ROLLER BEARING

KOYO 32005J

20 2 SLOW SPEED

SPACER

TIMKEN TW-506

PROBLEM 15.21 Working drawing (in.)

Assembly Name: Worm Gear Reducer

SPECIFIC INSTRUCTIONS: This problem is demanding, and it

contains challenging applications that include gears and bearings.

You should study gears and related drafting practices covered in

Chapter 16, Mechanisms: Linkages, Cams, Gears, and Bearings,

before completing this problem. This is an advanced project, and

design changes can be required. Prepare a complete set of working

drawings with one detail drawing per sheet and the assembly and

parts list on another sheet. When preparing the assembly drawing,

use separate balloons for each part in each view or use only one

balloon in the view that most clearly identifies the part. This is an

engineering prototype project. Errors are likely in this problem.

Verify dimensions during assembly. Establish tolerances between

mating parts. A completed assembly drawing and parts list for this

problem is shown in Figure 15.24.

PARTS LIST

59728_ch15_EOC_ptg01.indd 39 2/3/16 2:24 PM

PROBLEM 15.21

(Continued)

59728_ch15_EOC_ptg01.indd 40 2/3/16 2:24 PM