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October 5, 2022
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4
Fundamentals of Cost A
nalysis for Decision
Making
Solutions to
Review Quest
ions
4-
1.
4-
2.
4-
3.
Strictly speaking, sunk costs can never be differential costs. However, sunk costs can
4-
4.
Short-run decisions affect operations within one year (for example, the decision to
4-
5.
The full cost of a product is the sum of all fixed and variable costs of manufacturing and
4-
6.
4-
7.
4-
8.
The product life cycle covers the time from initial research and development to the time
4-
9.
4-
10.
Target cost is the target price minus some desired profit margin. Target pri
ce is a price
set by management based on
customers’ perceived value for the product and the price
competitors charge. There are four steps to developing target prices
and target costs:
1.
Develop a product that satisfies the needs of potential customers.
4-
11.
Predatory pricing is the practice of a setting a selling price at a low price with the intent
of driving competitors out of the market or of creating a barr
ier to entry for new
competitors.
4-
12.
Dumping is the practice of exporting products to consu
mers in another country at an
4-
13.
Price discrimination is the practice of selling identical goods or services to different
4-
14.
Unit gross margins are typically computed with an allocation of fixed costs. Total fixed
costs generally will not change with a change in volume within the relevant range.
4-
15.
4-
16.
Production constraints mean that managers have to consider the opportunity cost of
4-
17.
Common nonfinancial considerations that are important in deciding to drop a product
4-
18.
The theory of constraints focuses on these three factors:
Solutions to
Critical Anal
ysis and Di
scussion Quest
ions
4-
19.
4-
20.
4-
21.
Although the variable cost of a passenger is very low, airlines do not usually price
4-
22.
4-
23.
4-
24.
There is a danger that in making pricing decisions, especially in the short ter
m,
4-
25.
Variable costs are usually relevant when talking about ch
anges in production volumes.
4-
26.
In the short run, sales revenues need only cover the differential costs of production
and
4-
27.
This is a difficult and complex issue, so the purpose of this question is to stimulate
discussion and have students think about the complexities of using i
ncremental costs as
a basis for decision making.
4-
28.
Most likely most and maybe all of the opportunity costs identified are not included in the
accounting records. Although they are important in the decision, they are difficult to
4-
29.
The differential costs include:
•
Fuel
4-
30.
The differential costs include:
•
Cost of the car
•
Forgone interest income on funds paid for the car
4-
31.
This approach will maximize profits only if there are no constraints on production or
4-
32.
Fixed costs are relevant anytime they change with the product-mix decision. For
4-
33.
4-
34.
Profits can be increased by decreasing investments, increasing throughput, and
Solutions to Exercises
4-
35.
(25 min.)
Special Orders: Maria’s Food Service.
a.
Status Quo
3,000 Units
Alternative
3,300 Units
Difference
Sales revenue
…….
$ 18
,000
$
19
,050
$1,050
(higher)
Variable costs:
(higher)
Contribution margin
(higher)
Fixed costs
…………
Sales revenue
……………………………………………………..
a
Variable costs per meal = ($13,500
–
$4,500) ÷ 3
,000 units
4-
36.
(25 min.)
Special Orders: Alpine Luggage.
Alpine should accept the offer; profit is higher by $80,000.
a.
(All revenues and costs in $000)
Status Quo
80,000 Units
Alternative
85
,000 Units
Difference
Sales revenue
…………………..
$
12,800
$13,3
00
$5
00
(higher)
Variable costs:
(higher)
Contribution margin
……………
$5,200
(higher)
Sales revenue
……………………………………………………..
4-
37.
(30 min.)
Pricing Decisions: MTA Sandwiches.
a.
Status Quo
6,000 units
Alternative
6,400 units
Difference
Sales revenue
……………
$43,2
00
a
$45,360
b
$2,160
(higher)
Less variable costs:
Materials
………………..
16,2
00
17,280
1,080
(higher)
(higher)
Variable overhead
…..
(higher)
(higher)
Contribution margin
……
(higher)
Less fixed costs
…………
10,8
00
4-
38.
(30 min.)
Pricing Decisions: Rutkey Collectibles.
a.
Status Quo
20,000 Cars
Alternative
23,000 Cars
Difference
Sales revenue
……………
$800,000
a
$884,000
b
$84
,000
(higher)
Less variable costs:
(higher)
(higher)
(higher)
(higher)
Contribution margin
……
$12
,0
00
(higher)
Less fixed costs
…………
c.
An important factor to consider would be the effect on the regular busines
s once
4-
39.
(30 min.)
Special Order
:
An
dreasen Corporation.
(All Costs in Thousands of Dollars)
a.
Status Quo
100,000 Units
Alternative
107
,500 Units
Difference
Sales revenue
……………
$10
,000
a
$10,450
b
$450
(higher)
Less variable costs:
Materials
………………..
3,6
00
3,885
c
285
(higher)
1,505
(higher)
(higher)
(higher)
Contribution margin
……
(higher)
Less fixed costs
…………
(higher)
Operating profits would be higher with the additional order by $
10
,0
00.
4-
40.
(30 min.)
Special Order
:
Fairmont Travel Gear.
(All Costs in Thousands of Dollars)
a.
Status Quo
45
,000 Units
Alternative
48
,000 Units
Difference
Sales revenue
……………
$4,050
.0
a
$4,239
.0
b
$189
(higher)
Less variable costs:
Materials
………………..
1,215.0
1,314.0
c
99.0
(higher)
810.0
(higher)
(higher)
(higher)
Contribution margin
……
(higher)
Less fixed costs
…………
405.0
(higher)
c.
This question can be answered using the break-even analysis of Chapter 3. The
4-
41.
(10 min.)
Target Costing and Pricing: Sid’s Skins.
Profit
=
(Price
–
Costs)
=
20% Costs
4-
42.
(10 min.)
Target Costing and Pricing: Domingo Corporati
on
.
Profit
=
(Price
–
Costs)
=
25% Costs
4-
43.
(20 min.)
Target Costing and Purchasing
:
Mira Mesa Appliances.
$1
26
.
The target cost for Mira Mesa is calculated as follows:
Profit
=
(Price
–
Costs)
=
30
%
Price
4-
44.
(20 min.)
Target Costing
:
Kearney, Inc.
0.5 hours.
The target cost for Kearney is calculated as follows:
Profit
=
(Price
–
Costs)
=
20
% Costs
4-
45.
(20 min.)
Make-
or
-Buy Decisions: Mobility Partners.
The $20,000 savings could not be achieved. The cost to make is only $
16
,000 more
than the cost to purchase from Trailblazers.
Status Quo
a
Alternative
Difference
Trailblazers’ offer
…………….
$
–
0
–
$44
0,000
$
44
0,000
(higher)
Materials
………………………
10
0,000
10
0,000
(lower)
Labor
…………………………..
..
212
,000
212
,000
(lower)
Variable overhead
…………..
(lower)
Alternative presentation.
Differential costs to make:
Direct materials
……………….
$
50
Direct labor
…………………….
Variable overhead
……………
Avoidable fixed overhead
…
(= $80,000 ÷ 2,000 units)
4-
46.
(15 min.)
Make or Buy Decisions: Mel’s Meals 2 Go
.
Mel could save $0.10 per cookie ($0.20 per lunch) by making the cookies rather than
buying them.
Status Quo
(Buy)
Alternative
(Make)
Difference
(Buy
–
Make)
Cost to buy
……………
$0.60
$ 0
$0.60
(higher)
Direct labor
……………
(lower)
Variable overhead
….
(lower)
4-
47.
(10 min.)
Make or Buy with Opportunity Costs: Mel’s Meals 2
Go.
In this case, he should continue to buy the cookies. The cost of making 20,000 cookies
4-
48.
(30 min.)
Dropping Product Lines: Cotrone Beverages.
Status Quo
Alternative:
Drop
Strawberry
Difference
(all lower under
the alternative)
Revenue
…………………
$253,2
00
$167,6
00
$85,6
00
Less Variable Costs
…
(77,200)
Contribution Margin
….
Less Fixed Costs
……..
(28,480)
4-
49.
(30 min.)
Dropping Product Lines: Freeflight A
irlines.
Status Quo
Alternative:
Drop
U.S. to Europe
Difference
(all lower under
the alternative)
Revenue
…………………
$
8.80
$6.00
$2.80
Less Variable Costs
…
Contribution Margin
….
$
4.90
Less Fixed Costs
……..
4-
50.
(30 min.)
Theory of Constraints: CompDesk, Inc.
b.
No
. Operating profit would
de
crease by $11,250 (as shown below).
Differential revenues ($300
150 units)
…………
$45
,000
Differential costs:
Differential revenues ($300
15
0)
…………………
Differential costs:
4-
51.
(30 min.)
Theory of Constraints: Playful Pens, Inc.
Solutions to Problems
4-
52.
(60 min.)
Special Order: Unter Components.
a.
Direct labor hours per unit:
Model
Labor
cost per
unit
÷
Wage rate
per
labor-
hour
=
Labor-hours per unit
Star100
$
60
÷
$40
=
1.5 hours
Star150
÷
$40
=
2.0 hours
Differential revenues:
=
Differential costs
=
b.
Total hours required for the additional business: 3,500 x 1.5 hours + 3
,500 x 2.0
hours = 12,250 hours. The total production time required now is 10,000 hours (for
4-
52
.
(continued)
Star100
Star150
Revenue per unit
…………………………….
$
58
0
$
78
0
Variable cost per unit
……………………….
22
0
270
Contribution margin per unit
……………..
$
36
0
Divide by Direct-labor hours per unit
..
Star100.
The total contribution margin with the special order:
Star100
Star150
Total
Special order
Contribution margin per unit
(Price
–
Variable cost)
$
180
a
$
230
a
Number of units
3,
5
00
3,5
00
Total contribution margin
Regular production:
Contribution margin per unit
Number of units
Star100
Star150
Regular production:
Contribution margin per unit
Number of units
4-
52
.
(continued)
c.
The total contribution margin with the special order:
Star100
Star150
Total
Special order
Contribution margin per unit*
$
18
0
$230
Number of units
Regular production:
Contribution margin per unit*
$
36
0
$510
Additional direct-labor costs [(22,
25
0 hours
–
20
,000 hours) x $2
0]
Additional variable overhead (2,
25
0 hours x $
10
per hour)
4-
53.
(30 min.) Special Orders: Sherene Nili
a.
Based on profit, Ms. Nili should accept the special order. Accepting the special
order means Ms. Nili will only be able to produce 10 standard dresses. Each
Without
Special
Order
With
Special
Order
Impact
Revenue
a
………………………..
$
80
,000
$
89,000
$ 9,0
00
increase
Materials
b
………………………..
18,000
20,000
2,000
increase
29,000
34,500
5,500
increase
decrease
Rent
……………………………….
Heat and light
…………………..
1,600
1,600
0
Other production costs
………
2,800
2,800
0
Marketing and administration
7,700
7,700
0
Operating profit
………………..
$
13
,00
0
$
14,5
10
$ 1,5
10
increase*
Additional revenue
………………………
=
$2
4,000
–
10 x ($
30
,000 ÷ 20)
Additional materials
……………………..
Additional labor
…………………………..
Reduced machine depreciation
……………………..
4-
53
.
(continued)
c.
Ms. Nili should consider whether there will be customers who planned to order a
4-
54.
(30 min.) Pricing Decisions: CSU EE
a.
One
Four
Eight
Seminar
Seminars
Seminars
Number of participants
…………………………………………
20
80
140
Setup costs
……………………………………………………….
.
$ 9
00
$ 9
00
$ 9
00
Materials cost (@ $150 per participant)
…………………..
3,000
12
,000
21
,000
Differential labor costs
………………………………………….
7,8
00
Allocated fixed costs (@75% of direct labor
costs)
…………………………………………………………………
b.
One
Four
Eight
Seminar
Seminars
Seminars
Differential costs:
Setup costs
……………………………………………………….
.
$ 9
00
$ 900
$ 900
Materials cost (@ $150 per participant)
…………………..
3,000
12
,000
21
,000
Differential labor costs
………………………………………….
7,8
00
Allocated fixed costs
……………………………………………..
0
Differential bid
…………………………..
………………………..
8,460
Contribution to profit
……………………………………………..
c. Disagree. The contribution to profit is greatest for eight seminars.
One
Four
Eight
Seminar
Seminars
Seminars
Bid (from requirement a, above, @
90
% for
eight seminars)
…………………………………………………….
$ 8,460
$
31,860
$
48,600
Incremental costs:
Setup costs
……………………………………………………….
.
9
00
9
00
9
00
Materials cost (@ $
150
per participant)
…………………..
3,000
12
,000
21
,000
Differential labor costs
………………………………………….
7,8
00
Contribution to profit
……………………………………………..
$
11,160
4-
55.
Pricing Decisions: M. Anthony, LLP.
Variable cost per song = $
20
,000 (= $17,000 + $3,000)
Profit
=
(P
–
V)X
–
F
=
b.
Profit will be $
40
,000 higher if the price is $90,000 per song:
Price per song
$80,000
$90,000
Number of songs
……….
Revenue
…………………..
$4,
800,000
$4,
68
0,000
Variable cost
…………….
Contribution margin
……
$3,
60
0,000
$3,
64
0,000
Fixed cost
…………………
Profit
………………………..
c.
Profit will be $
15
0,000 more if M. Anthony accepts the order. The contribution
margin per song for the school’s songs will be $
25
,000
(= $
40
,000
–
$1
5
,000):
4-55 (continued)
d.
The lowest price on the school’s songs
that M. Anthony can accept without reduci
ng
4-
56.
(120 min.)
Comprehensive Differential Costing Problem: Davis Kitchen
Supply.
This problem gives students a good understanding of the fixed/vari
able cost
dichotomy. It is worthwhile to emphasize to students that fixed costs may be
“unitized” (i.e., allocated to individual units of product) for certain purposes, and that
a.
Recommendation: Lowering prices reduces operating profit. Other factors, such as
the reduction of available capacity and the impact on market shar
e, could also affect
the decision.
Before Price
Reduction
After
Price
Reduction
Impact
Sales price
………………………
$
370
$
325
Quantity
…………………………..
6,000
7,000
Revenue
………………………….
increase
increase
Variable marketing costs
……
increase
decrease*
Fixed manufacturing costs
…
Fixed marketing costs
……….
4-56.
(continued)
b.
Recommendation: Don’t accept contract.
Without
Government
Contract
With Government Contract
Impact
Regular
Government
Total
Revenue
…………………………………………
$2,960,
000
$2,590,
000
$245,000
a
$2,835,
000
$125,000
decrease
Variable manufacturing costs
…………….
1,200,000
1,050,000
150,000
1,200,000
–
0
–
Variable marketing costs
…………………..
decrease
Fixed manufacturing costs
………………..
–
0
–
Fixed marketing costs
………………………
4-56.
(continued)
c.
Minimum price = variable mfg. costs + shipping costs + order costs =
Some students solve for this price using the break-even formula:
X = 2,000 units = F/(P
–
V)
2000 units = $4,000/(P
–
$190)
d.
The manufacturing costs are
sunk;
therefore, any price in excess of the
d
ifferential
4-56.
(continued)
e.
No, the $215 proposed purch
ase price is not acceptable.
All Production In-house
2,000 Units Contracted
Total revenue
……………………………………………..
$2,220,
000
$2,220,
000
Total variable manufacturing costs
…………………
……………
900,000
1,030,000
a
Total variable marketing costs
……………………….
……………………
Total contribution margin
………………………………
…………………………
$1,170,
000
$1,050,
000
Total fixed manufacturing costs
……………………..
…………………
360,000
c
Total fixed marketing costs
…………………………..
.
………………………
The $215 proposed purchase price is not acceptable; it would decrease income by
$12,000.
A shorter approach follows:
Variable manufacturing cost saved
……………………….
$150
per unit
Variable marketing saved ($25
–
$20)
…………………..
per unit
Fixed manufacturing cost saved
…………………………..
.
per unit
4-56.
(continued)
f.
6,000 Regular
Stoves Produced
Contract 2,000 Regular Stoves;
Produce 1,600 Modified Stoves and 4,000 Regular Stoves
In
-house
Regular (In)
Regular (Out)
Modified
Total
Revenue
……………………………….
$2,220,
000
$1,480,
000
$740,000
$720,000
$2,940,
000
a
Variable manufacturing costs
…..
900,000
600,000
430,000
440,000
1,470,000
b
Variable marketing costs
…………
$270,000
$200,000
Fixed manufacturing costs
……….
360,000
Fixed marketing costs
……………..
Now the proposal should be accepted at a price of $215. The use of freed
-up facilities makes the deal with the subcontractor
more valuable. Compared to part e, Davis no longer saves any fixed manufacturing cost
by subcontracting because the
4-
57.
(60 min.) Make or Buy: King City Specialty Bikes (KCSB).
a.
The in-house unit cost that should be used to evaluate the quota
tion received from the
outside contractor is $
192
. Therefore the proposal for $
14
0 from the outside contractor
should be accepted.
Without contract:
Per unit
Number of
Bicycles
Total costs
Variable costs
Fixed costs
Total fixed costs
…………………………
The unit variable costs incurred by KCSB fo
r the bikes assembled by the supplier are
$144 (= $
24
0 x [1
–
40%]) manufacturing costs and $
24
(= $60 x [1
–
60%])
nonmanufacturing costs, for a total of $168
(= $144 + $
24
) per bicycle.
With contract (before payment to supplier)
Total costs
For the bikes assembled by KCSB:
Variable costs:
Per unit
For the bikes assembled by KCSB
……….
For the bikes not assembled by KCSB
….
Total variable costs
…………………………..
.
Fixed costs
Total fixed costs
…………………………………
4-57.
(continued)
b.
The additional revenue from the racing bicycles is greater than the additional costs
from using the supplier
and assembling the racing bicycles. Therefore the supplier’s
offer should be accepted.
Status Quo
Accept
Supplier’s
Offer and
Assemble 8
0
Racing
Bicycles
Difference
Revenue:
From regular bicycles
a
………………….
From racing bicycles
b
……………………
Total revenue
………………………………….
$
1,
84
0,000
$ 64
0,000
Costs:
Variable costs
From regular bicycles
c
………………….
$
600,000
$
494,4
00
$ (105,600)
Payment to supplier
d
…………………….
0
112
,000
112
,000
For racing bicycles (manufacturing)
e
.
0
448
,000
448
,000
For racing bicycles (marketing)
f
……..
0
16
,000
16
,000
Total variable cost
………………………
$
600,000
$
1,070,4
00
$
470,4
00
Fixed costs
g
………………………………….
52
0,000
Total cost
………………………………………..
$
1,590,4
00
$
470,4
00
Profit
………………………………………………
4-
58.
Decision Whether to Add or Drop: Agnew Manufacturing.
a.
The regional market should not be dropped as this market not only cove
rs all the
variable costs and separable fixed costs but also gives net market contribution of
$
39
0,000 toward the common fixed costs.
Variable manufacturing costs:
b.
Quarterly income statement (in thousands):
Model
Standard
Model
Superior
Model
DeLuxe
Total
Sales revenue
…………………………..
.
$3,000
$2,4
00
$2,4
00
$7,8
00
Less variable costs
…………………….
Manufacturing
………………………..
1,8
00
1,680
1,440
4,920
Marketing
…………………………..
….
90
48
48
186
Contribution margin
1,110
2,694
Less fixed costs:
Marketing ($
63
0
–
$
186
)
………….
444
Administrative
…………………………
312
4-
59.
Decision Whether to Add or Drop:
O’Neil Enterprises
.
a.
Status Quo
Alternative:
Drop
Beef Barley
Difference
(all lower under
the alternative)
Revenue
…………………
$126,600
$83,800
$42,800
Less Variable Costs
…
(100,700)
(62,100)
(38,600)
Contribution Margin
….
Less Fixed Costs
……..
.
b.
Status Quo
Alternative:
Drop
Beef Barley
Difference
(all lower under
the alternative)
Revenue
…………………
$126,600
$79,610
a
$46,990
Less Variable Costs
…
(100,700)
(58,995)
b
(41,705)
Contribution Margin
….
Less Fixed Costs
……..
4-
60.
(30 mi
n.)
Decision Whether to Close a Store: Power Music.
We recommend that Power Music close the store. The cost savings are greater than
the lost margin on the sales. The difference, however, is not large and if there are
other considerations, they might outweigh the estimated increase in profits.
The analysis shows that closing the Fifth Avenue Store results in lost gross margin of
$
27
0,000 (= $1,950,000 in sales less $1,680,000 in cost of goods sold). The cost
savings are $
283
,500:
Payroll, Direct Labor, and Supervision
a
$153
,0
00
Rent
a
48,3
00
55,2
00
4-
61.
(45 min.)
Closing a Plant: Ironwood Corporation.
a.
Ironwood Corporation
Computation of Estimated Profit from Operations
after Expansion of Minnesota Factory
Minnesota factory:
Sales ($280,000 x 150%)
……………………………………….
$420,000
Fixed costs
Factory ($56,000 x 120%)
……………………………………
Administration ($22,000 x 110%)
………………………….
Variable costs [$2
($420,000 ÷ $5 sales price)]
……….
Allocated home office costs
……………………………………..
Total
………………………………………………………………….
Estimated operating profit
………………………………………..
Wisconsin factory
—
estimated operating profit
……………….
b.
Ironwood Corporation
Computation of Estimated Profit from Operations
after Negotiation of Royalty Contract
Estimated operating profit:
Wisconsin factory
……………………………………………………………
$108,000
Minnesota factory
…………………………..
……………………………….
82,000
Estimated royalties to be received (30,000
$1)
………………….
4-
61
. (continued)
c.
Ironwood Corporation
Computation of Estimated Profit from Operations
after Shutdown of North Dakota Factory
Estimated operating profit:
4-
62.
(60 min.)
Optimum Product Mix: Austin Enterprises.
a.
Basic
Classic
Formal
Total revenue
a
……………………………………..
$600,000
$640,000
$5,700,
000
Less variable manufacturing costs:
a
Revenue:
Basic
=
$30 x 20,000 units
Classic
=
$64 x 10,000 units
Formal
=
$190 x 30,000 units
b
Direct materials:
Basic
$200,000
=
$20 x .5 yards x 20,000 units
Classic
$ 60,000
=
$20 x .3 yards x 10,000 units
Formal
$360,000
=
$20 x .6 yards x 30,000 units
Basic
=
$ 16 x .7 hours x 20,000 units
Classic
=
$ 16 x 2 hours x 10,000 units
Formal
=
$ 16 x 7 hours x 30,000 units
Basic
$ 56,000
=
$ 4 x .7 hours x 20,000 units
Classic
$ 80,000
=
$ 4 x 2 hours x 10,000 units
Formal
=
$ 4 x 7 hours x 30,000 units
e
Variable marketing:
Basic
=
10% x $600,000 revenue
Classic
=
10% x $640,000 revenue
Formal
=
10% x $5,700,000 revenue
4-
62
.
(continued)
b.
Contribution margin per constrained resource, labor:
Basic
$4.286
=
($60,000 ÷ 20,000 units) ÷ .7 hours
c.
The most profitable combination is to produce up to the demand
of Classic with a
4-
62
.
(continued)
d.
Basic
Classic
Total revenue
a
………………………………………….
$428,550
$640,000
Less variable manufacturing costs:
Direct materials
b
…………………………………….
142,850
60,000
Variable overhead
d
………………………………..
80,000
Variable marketing
e
………………………………..
64,000
a
Revenue:
Basic
$428,550
14,285 units
Classic
$640,000
10,000 units
b
Direct materials:
Basic
$142,850
.5 yards
14,285 units
c
Direct labor:
Basic
$ 16
.7 hours
14,285 units
Classic
$320,000
$ 16
2 hours
10,000 units
d
Variable overhead:
Basic
$ 4
.7 hours
14,285 units
Classic
$ 4
2 hours
10,000 units
e
Variable marketing:
Basic
$42,855
$428,550 revenue
4-
62
.
(continued)
e.
At an increase in the cost of labor from $16 to $19, the contribution margins per
constrained resource of labor (10,000 additional hours) would be as f
ollows:
Contribution margins before labor cost increase:
B
asic $3.00 = $60,000 ÷ 20,000 units
The contribution per unit of constrained resource would be as follows:
B
asic $1.286 = $.90 ÷ .7 hours
1/2-litre
1
-litre
Selling price
………………………….
$ 15
.00
$27
.00
Variable costs
Total variable cost
…………………
Contribution margin
……………….
$ 19
.00
÷ Hours to produce 1 unit
……….
Contribution margin per hour
…..
4-
63.
(20 min.)
Optimum Product Mix: Bubble Company.
Bubble should produce only 1/2-litre bottles.
Although the capacity of the machine is missing, it is not necessary to answer the
question. Because the demand for both produ
cts is essentially unlimited, the machine
An equivalent approach is to consider the machine depreciation when computing the
contribution margin (it is listed as variable with respect to hours).
In the solution above,
we recognize that because we will operate the machine at capacity, the cost is really
fixed. If we treat it as variable, the solution is as follows:
1/2-litre
1
-litre
Selling price
………………………….
$ 15
.00
$27
.00
Variable costs
Total variable cost
…………………
Contribution margin
……………….
$11
.00
÷ Hours to produce 1 unit
……….
Contribution margin per hour
…..
4-
64.
(20 min.)
Optimum Product Mix
–
Excel Solver
:
Slavin Corporation.
a.
Slavin should produce 150 units of Alpha an
d 80 units of Delta. The ne
xt two pages
show the setup using Excel Solver and the solution. The problem c
an be solved
without Excel as follows. First, compute the contribution margins per hour on the
machine for the two products:
Alpha:
($60 ÷ 2.0) = $30.00 per hour
b.
As shown in the Excel spreadsheet, production of 150 units of Alp
ha and 80
4-
64
.
(c
ontinued)
(i)Setup of Excel Solver:
4-
64
.
(c
ontinued)
(ii)
Solution to problem:
4-
65.
(20 min.)
Optimum Product Mix
–
Excel Solver
:
Layton Machining
Company.
a.
Layton should produce 100,000 Standard units 50,000 Custom units. The next two
pages show the setup using Excel Solver and the solution. The probl
em can be
solved without Excel as follows. First, compute the contribution margins per hour
on the machine for the two products:
Standard (Grinding machine):
($1.50 ÷ 0.2) = $7.50 per hour
Standard (Finishing machine):
($1.50 ÷ 0.1) = $15.00 per hour
Custom (Finishing machine):
($2.00 ÷ 0.4) = $5.00 per hour
Because Standard has a higher contribution margin per unit of both constraining
resources, Layton should produce up to demand (100,000 units) as
suming
machine capacity is available. It requires 20,000 grinding
hours to produce 100,000
4-
65
.
(c
ontinued)
(i)Setup of Excel Solver:
4-
65
.
(c
ontinued)
(ii)
Solution to problem:
Solutions to Integrat
ive Cases
4-
66.
(30 min.)
The Effect of Cost Structure on Predatory Pricing: American
Airlines.
a
The relation between variable cost and price is important in a predatory pricing case
because there is no rational economic reason for setting price below variable cost (and
4-
67.
(
12
0 min.)
Make versus Buy
:
Liquid Chemical Company.
NOTE:
Working
this
case
requires
knowledge
of
how
to
calculate
discounted
cash
flows.
a
The four alternatives are:
•
Alternative A
: It is the “status quo,” i.e., Liquid Chemical Co. will continue making the
containers and performing maintenance.
b.
The incremental cash flow analyses were conducted assuming a five-year tim
e
horizon. T
he
detailed cash flow analyses for Alternatives A, B, C, and D as well as
more detailed information on the calculations are shown on pages 183-190 below
.
General considerations for the incremental cash flows are provided below.
•
All cash flows occur at the end of the year.
•
The last day of Year 0 is when the decision o
n the alternatives is made. It can also be
4-67.
(continued)
Alternative A
Alternative B
Alternative C
Alternative D
Make
Containers;
Make
Containers;
Buy
Buy Containers;
Perform
Buy Containers;
Buy
c.
Although Alternative C seems to be the more attractive, its net p
resent value is not
significantly different from the net present values of Alternatives A and D. This
situation requires a careful examination of facts and assumptions made. A brief
4-67.
(continued)
Incremental Cash Flow
–
Al
ternative A
Make Containers and Perform Maintenance
Year of Operation
0
1
2
3
4
5
Buy GHL
$(240,000)
Tax savings on pu
rchase (40
%)
$96,000
Cash flow on purchas
e
$(144,000)
Other materials
$(500,000)
$(500,000)
$(500,000)
$(500,000)
$(500,000)
Labor: Supervisor
Labor: Workers
Rent: Warehouse
Maintenance
Other expenses
Manager’s salary
Total costs
Tax savings (40
%)
Cash flow due to co
sts
$(815,100)
$(815,100)
$(815,100)
$(815,100)
$(815,100)
Tax effects of depr
eciation
60,000
60,000
60,000
60,000
Tax effect of GHL c
osts
Total cash flow
$(675,100)
$(675,100)
$(675,100)
$(675,100)
$(959,100)
Discount rate fact
or (10%)
1.0000
Present value
$(613,727)
$(557,934)
$(507,213)
$(461,102)
$(595,526)
$(2,735,502)
4-67.
(continued)
Considerations (Alternative A):
•
Under this alternative, GHL consumption is 40 tons per year. At the end of Year 4 the GHL stock is zero, and a
4-67.
(continued)
Incremental Cash Flow
–
Alternative B
Make Containers and Buy Maintenance
Year of Operation
0
1
2
3
4
5
Buy GHL
$(120,000)
Tax savings on pu
rchase (40
%)
$48,000
Cash flow on purchas
e
$(72,000)
Other materials
$(450,000)
$(450,000)
$(450,000)
$(450,000)
$(450,000)
Labor: Supervisor
(50,000)
(50,000)
(50,000)
(50,000)
(50,000)
Labor: Workers
(360,000)
(360,000)
(360,000)
(360,
000)
(360,000)
Rent: Warehouse
(85,000)
(85,000)
(85,000)
(85,000)
(85,000)
Maintenance
(36,000)
(36,000)
(36,000)
(36,000)
(36,000)
Other expenses
Manager’s salary
(80,000)
(80,000)
(80,000)
(80,000)
(80,000)
Maintenance contract
Total costs
$(1,528,500)
$(1,528,500)
$(1,528,500)
$(1,528,500)
$(1,528,500)
Tax savings (40
%)
611,400
611,400
611,400
611,400
611,4
00
Cash flow due to co
sts
$(917,100)
$(917,100)
$(917,100)
$(917,100)
$(917,100)
Tax effects of depr
eciation
60,000
60,000
60,000
60,000
Tax effect of GHL c
osts
Total cash flow
$(785,1
00)
$(785,100)
$(785,100)
$(785,100)
$(957,100)
Discount rate fact
or (10%)
Present value
$(713,727)
$(648,843)
$(589,857)
$(536,234)
$(594,284)
$(3,082,945)
4-67.
(continued)
Considerations (Alternative B):
•
Under this alternative, GHL consumption is 36 tons per year (= 40 X 90%). At the end of
Year 4 the GHL stock is
16 tons, and a purchase of 20 tons is necessary. At that tim
e, the price will be $6,000 per ton.
4-67
(continued)
Incremental Cash Flow
–
Alternative C
Buy Containers and Perform Maintenance
Year of Operation
0
1
2
3
4
5
Sell machinery
$200,000
Tax savings on sal
e (40
%)
160,000
Cash flow on sal
e
$360,000
Sell GHL
$560,000
Tax savings on sal
e (40
%)
Cash flow on sal
e
$616,000
Other materials
Labor: Supervisor
Labor: Workers
Rent: Warehouse
Severance pay
Other expenses
Manager’s salary
Container contract
Total costs
Tax savings (40
%)
Cash flow due to co
sts
Tax effects of d
epreciation
Tax effect of GHL c
osts
Total cash flow
$966,400
Discount rate fact
or (10%)
1.0000
0.9091
0.8264
0.7513
0.6830
0.6209
Present value
$966,400
4-67
(continued)
Considerations (Alternative C):
•
Under this alternative, GHL consumption is 4 tons per year (40 X 10%), or 20 tons over
five years. Therefore,
Liquid Chemical can sell 140 tons (= 160
–
20) at the end of Year 0 at $4,000 per ton.
4-67
(continued)
Incremental Cash Flow
–
Alternative D
Buy Containers and Buy Maintenance
Ye
ar of Operation
0
1
2
3
4
5
Sell machinery
$200,000
Tax savings on sal
e
Cash flow on sal
e
Sell GHL
$640,000
Tax savings on sal
e (40
%)
Cash flow on sal
e
Other materials
Labor: Supervisor
–
–
–
–
–
Labor: Workers
Rent: Warehouse
–
–
–
–
–
Severance pay
$(20,000)
–
–
–
–
–
Pension
(30,000)
(30,000)
(30,000)
(30,000)
(30,000)
Other expenses
–
–
–
–
–
Manager’s salary
–
–
–
–
–
Container contract
(1,250,000)
(1,250,000)
(1,250,000)
(1,250,000)
(1,250,000)
Maintenance contract
(375,000)
(375,000)
(375,000)
(375,000)
(375,000)
Total costs
Tax savings (40
%)
Cash flow due to co
sts
$(12,000)
Tax effects of d
epreciation
Tax effect of GHL c
osts
–
–
–
–
–
Total cash flow
Discount rate fact
or (10%)
Present value
4-67
(continued)
Considerations (Alternative D):
•
Under this alternative, there is no GHL consumption. Therefore, Liquid Chemical can sell 160 tons at th
e end of
Year 0 at $4,000 per ton.