III. Assessing Activity-Based Costing
A. Advantages of Activity-Based Costing
1. More Effective Overhead Cost Control—can be used to identify activities that can benefit from
process improvement by focusing on activities instead of focusing only direct labor or machine
hours.
2. Better Production and Pricing Decisions—can reduce cost distortions.
3. Additional Uses—ABC has uses beyond determining product costs. ABC can be used to
allocate selling and administrative costs expensed by GAAP to activities, and to determine the
profitability of various market segments or customers.
B. Disadvantages of Activity-Based Costing
1. Costs to Implement and Maintain ABC. Collecting and analyzing cost data is expensive, and so
is maintaining an ABC system.
IV. Activity Levels and Cost Management
A. Activity Levels—activities can be separated into four levels:
1. Unit level activities—performed on each product unit. Costs tend to change with the number of
units produced
2. Batch level activities—performed only on each batch or group of units. Costs do not vary with
the number of units, but with the number of batches.
3. Product level activities—performed on each product line and are not affected by either the
number of units or batches. Costs do not vary with the number of units or batches.
4. Facility level activities—performed to sustain facility capacity as a whole and are not caused by
any specific product. Costs do not vary with what is manufactured, number of batches, or the
output quantity.
B. Costs of quality—costs resulting from manufacturing defective products or providing services that
do not meet customer expectations. Costs of quality include prevention, appraisal, internal failure
and external failure costs. Can be summarized in a cost of quality report.
C. Lean Manufacturing—focusing on activities is common in lean manufacturing which strives to
eliminate waste while satisfying customers. Common features include: