Chapter 18(4) Activity-Based Costing 468
2. When identifying the activities needed to manufacture their product, many companies find
product’s cost.
4. Many companies developed ABC systems independently of their cost accounting systems. In such
cases, ABC is used only for decision making. It is not used for inventory valuation or decision
making.
LECTURE AID—The Need for Activity Based Costing
The following real-world example illustrates how traditional cost systems can understate the cost of
complex products.
A manufacturer of surgical gloves traditionally made gloves in one color: white. The company received a
request from one of its customers to make each size glove a different color. The customer wanted small
gloves to be pink, medium to be yellow, and large to be green.
Every time the manufacturer would start to produce a colored glove, the machines would have to be shut
down while colored dye was pumped into them. At the end of the production run, workers had to clean
the machines to remove the remaining dye. The special setup and cleaning caused the company to spend
more on labor to make the colored gloves.
No matter how thoroughly the machines were cleaned after producing a colored glove, they still contained
residue from the dye. To remove the residue, materials had to be run through the machine. So a batch of
gloves was made and scrapped just to prepare the machine to make white (or another color) gloves.
The company allocated overhead based on machine hours. Since the white and colored gloves used
exactly the same machine time while they were being made, they were assigned the same amount of
overhead. As a result, the colored gloves were “undercosted” because they were clearly more expensive
to produce.
Another example (used by Cooper and Kaplan) is two pen factories—one that sells only blue pens and
one that sells pens of all colors. Both sell 100,000 pens per month. Assume you walk into the multicolor
pen factory, but you’re colorblind. How would you know you are in the factory that makes a variety of
pen colors? Answer: There would be more activities than in the blue pen factory, such as color cleanouts,
additional materials requisitions and purchasing, more quality checks and rework, etc.
DEMONSTRATION PROBLEM—Activity-Based Costing
Allocating overhead to products under an ABC system can be explained as a four-step process.
Step 1: Identify activities. ABC costing allocates overhead to the activities that consume overhead costs.
This forces a company to identify the activities necessary to make its product.