6-6
SOLUTION
1. 915,000 motorcycles 405,000 yen = 370,575,000,000 yen
2. Budgeted sales (motorcycles) 915,000
Add target ending finished goods inventory 70,000
Total requirements 985,000
Deduct beginning finished goods inventory 115,000
Units to be produced 870,000
3. Direct materials to be used in production,
870,000 × 2 (wheels) 1,740,000
Add target ending direct materials inventory 72,000
Total requirements 1,812,000
Deduct beginning direct materials inventory 55,000
Direct materials to be purchased (wheels) 1,757,000
Cost per wheel in yen × 18,000
Direct materials purchase cost in yen ¥31,626,000,000
4. Note the relatively small inventory of wheels. In Japan, suppliers tend to be located very close
to the major manufacturer. Inventories are controlled by just–in-time and similar systems.
Indeed, some direct materials inventories are almost nonexistent. Nevertheless, Yoshida’s
managers would want to check why the target ending inventory of wheels (72,000) is greater
than the beginning inventory of 55,000. Could the production process be streamlined and made
more efficient to reduce the need to hold more inventories?
Furthermore, Yoshida could help improve quality, efficiency, and productivity of its
wheels supplier to reduce the cost of manufacturing wheels and hence the price the supplier
charges Yoshida. Toyota routinely aids its suppliers in this way and also reduces costs through
better coordination between suppliers and the company.
6-21 (30 min.) Revenues and production budget.
Price, Inc., bottles and distributes mineral water from the company’s natural springs in northern
Oregon. Price markets two products: 12–ounce disposable plastic bottles and 1-gallon reusable
plastic containers.
Required:
1. For 2015, Price marketing managers project monthly sales of 420,000 12-ounce bottles and
170,000 1-gallon containers. Average selling prices are estimated at $0.20 per 12-ounce bottle
and $1.50 per 1-gallon container. Prepare a revenues budget for Price, Inc., for the year ending
December 31, 2015.
2. Price begins 2015 with 890,000 12–ounce bottles in inventory. The vice president of operations
requests that 12–ounce bottles ending inventory on December 31, 2015, be no less than 680,000
bottles. Based on sales projections as budgeted previously, what is the minimum number of
12-ounce bottles Price must produce during 2015?
3. The VP of operations requests that ending inventory of 1-gallon containers on December 31,
2015, be 240,000 units. If the production budget calls for Price to produce 1,900,000 1-gallon