11-9
1. Assume that if Lexington purchases the burners from the outside vendor, the facility where the
burners are currently made will remain idle. On the basis of financial considerations alone,
should Lexington accept the outside vendor’s offer at the anticipated volume of 40,000
burners? Show your calculations.
2. For this question, assume that if the burners are purchased outside, the facilities where the
burners are currently made will be used to upgrade the grills by adding a rotisserie attachment.
(Note: Each grill contains two burners and one rotisserie attachment.) As a consequence, the
selling price of grills will be raised by $48. The variable cost per unit of the upgrade would be
$38, and additional tooling costs of $160,000 per year would be incurred. On the basis of
financial considerations alone, should Lexington make or buy the burners, assuming that
20,000 grills are produced (and sold)? Show your calculations.
3. The sales manager at Lexington is concerned that the estimate of 20,000 grills may be high
and believes that only 16,000 grills will be sold. Production will be cut back, freeing up work
space. This space can be used to add the rotisserie attachments whether Lexington buys the
burners or makes them in-house. At this lower output, Lexington will produce the burners in
32 batches of 1,000 units each. On the basis of financial considerations alone, should Lexington
purchase the burners from the outside vendor? Show your calculations.
SOLUTION
1. Relevant costs under buy alternative:
Purchases, 40,000 $14.80 $592,000
Relevant costs under make alternative:
Direct materials $320,000
Direct manufacturing labor 160,000
Variable manufacturing overhead 80,000
Inspection, setup, materials handling 8,000
Machine rent 12,000
Total relevant costs under make alternative $580,000
The allocated fixed plant administration, taxes, and insurance will not change if Weaver
makes or buys the burners. Hence, these costs are irrelevant to the make-or-buy decision. The
analysis indicates that it is less costly for Weaver to make rather than buy the burners from the
outside supplier.
2. Relevant costs under the make alternative:
Relevant costs (as computed in requirement 1) $580,000
Relevant costs under the buy alternative:
Costs of purchases (40,000 $14.80) $592,000
Additional tooling costs 160,000
Additional contribution margin from using the space
where the burners were made to upgrade the grills by
adding rotisserie attachments, 20,000 ($48 – $38) (200,000)
Total relevant costs under the buy alternative $552,000