C. Scrap or Rework
1. Costs already incurred in manufacturing units of product not
meeting quality are sunk costs and are irrelevant in any
decision on whether to sell to substandard units as scrap or
rework to meet quality standards.
2. Incremental revenues, incremental costs of reworking defects,
and opportunity costs (the contribution margin lost if sales of
other units are given up) are all relevant.
D. Sell or Process Further
1. Partially completed products can be sold as is or they can be
processed further and then sold as other products.
2. Compute incremental revenue from further processing
(amount of revenue after further processing less revenue from
selling the products as partially completed)
3. Compute incremental cost from further processing.
4. Process further and sell if incremental revenue from further
processing exceeds related incremental costs.
E. Sales Mix Selection
1. When more that one product is sold, some are likely to be
more profitable than others; management should concentrate
sales efforts on more profitable products.
2. If production facilities or other factors are limited, an increase
in production and sale of one product usually requires
reduction in production and sale of others.
3. The most profitable combination, or sales mix, of products
should be determined. To identify the best sales mix,
management focuses on the contribution margin per unit of
scarce resource. The scarce resource could be the machines
used to make the products.
4. Determine the contribution margin of each product, the
facilities required to produce these products and any
constraints on facilities and markets for the products.
5. If demand is unlimited and the products use the same inputs
then the product with the highest contribution margin should
be produced.
6. If demand is unlimited but the products use different inputs
then determine contribution margin per unit of the constraint
(the factor that limits capacity, such as machine time
required); produce the product with the highest contribution
margin per unit of the constraint.
7. If demand is limited then the company should first produce the
most profitable product, up to the point of the total demand.
The remaining capacity should be used to produce the next
most profitable product.