Chapter 10 – Strategy and the Master Budget
10-58 (Continued-4)
Cell E8 contains the cost of the new compound, per pound of laundry; cell G99
contains the cost difference: the anticipated fine versus the increased processing
cost attributable to the use of the new compound.
Step Three: Results
In other words, if the price of the new compound were to be reduced from $2.25
per pound of laundry to $2.00 per pound of laundry, with no other changes, then
the owner would be indifferent between incurring the estimated fine and using the
new (higher-priced) compound. Of course, other considerations may affect the
ultimate decision.
4. Operational Changes Needed to Ensure Kaizen Cost Savings
The reduction in labor time might be realized by improving the efficiency of
operations, including a decrease in machine downtime. It is probably the case that
line employees (i.e., operating personnel) would have suggestions for ways to
improve operational efficiency (e.g., changes that would reduce idle time as well as
processing time).
To achieve aggressive cost reductions in labor, however, it might be necessary to
institute some type of employee incentive program.
Savings in electricity consumption may be more difficult to achieve. Some reduction
would likely accompany any planned-for reductions in labor cost. However,
ultimately it may be necessary to invest in more modern technology to improve
electricity consumption. This is particularly true given recent (and anticipated)
increases in utility rates.
Finally, as the present example shows, effective Kaizen budgeting may require
collaborative work with individuals/companies across the value chain. David Duncan
is more likely to achieve his cost-reduction goals by working with his suppliers. As
indicated above, if the cost of the new compound can be decreased by only $0.25
per pound of laundry processed, David would be indifferent (solely on an expected
cost basis) between incurring the fine ($60,000) and the increased processing cost
associated with the use of the new compound ($60,000 as well).
10-100
Education.