consent of McGraw–Hill Education.
PROBLEM 10.55
The design of the gear–and–shaft system shown
requires that steel shafts of the same diameter be
used for both AB and CD. It is further required
that
and that the angle
through
which end D of shaft CD rotates not exceed 1.5°.
Knowing that G = 77.2 GPa, determine the
required diameter of the shafts.
SOLUTION
100
1000 N m (1000) 2500N m
40
B
CD D AB CD
C
r
TT T T
r
==⋅== =⋅
For design based on stress, use larger torque.
3
3 63
6
3
2
2 (2)(2500) 26.526 10 m
(60 10 )
29.82 10 m 29.82 mm, 2 59.6 mm
Tc T
Jc
T
c
c dc
τπ
πτ π
−
−
= =
= = = ×
×
=×= ==
Design based on rotation angle.
3
1.5 26.18 10 rad
D
ϕ
−
= °= ×
Shaft AB:
2500 N m, 0.4 m
AB
TL= ⋅=
(2500)(0.4) 1000
1000
100 1000 2500
40
AB
B AB
B
CB
C
TL
GJ GJ GJ
GJ
Gears r
r GJ GJ
ϕ
ϕϕ
ϕϕ
= = =
= =
= = =
Shaft CD:
1000 N m, 0.6 m
CD
TL= ⋅=
4
2
4 94
93
3
(1000)(0.6) 600
2500 600 3100 3100
(2)(3100) (2)(3100) 976.46 10 m
(77.2 10 )(26.18 10 )
31.435 10 m 31.435 mm, 2 62.9 mm
π
ϕ
ϕ ϕϕ
πϕ π
−
−
−
= = =
=+= += =
= = = ×
××
=×= ==
CD
D C CD
D
TL
GJ GJ GJ
GJ GJ GJ Gc
cG
c dc
Design must use larger value for d.