6-26 Cost Management
equivalent unit is made up of direct material, direct labor, and overhead, suggest two reasons why
the Assembly Department’s cost is lowest.
d. OVT is considering implementing more automation in its production operation. For example,
frames are currently painted and lacquered by hand in the Finishing Department. OVT’s
president, Max Kinley, wants to replace most of the direct labor workers in the Finishing
Department with painting and lacquering machines. Explain how the use of machines in place of
direct labor workers would affect the direct labor cost and overhead cost per equivalent unit.
e. OVT currently calculates the cost of picture frames using the weighted-average method.
However, it could use the FIFO method. Explain the similarities and differences between the two
methods. Discuss one pro and one con of using the weighted average method.
f. Spoilage costs in OVT Corporation are normally minimal and are treated in the accounting
information system as abnormal costs. How would OVT’s accountant record the cost of spoiled
units? Explain the process. Describe why there is no single, correct way to account for the cost
of spoiled units in a process costing system.
g. Like most information in cost accounting, OVT’s costs are subject to some uncertainties. For
example, estimating the percentage of completion for ending work in process involves some
estimation and uncertainty. Identify and explain two additional uncertainties associated with
using process costing to calculate the cost of a picture frame.
2. Falcon Fabricating Company uses a process costing system. One of the employees is responsible for
estimating the percentage completion; however, he has never had any formal training in making these
estimates. He is wondering whether the accuracy of his estimates could be improved. A colleague in
another department suggested that he consider using techniques such as timing one unit through each
department and identifying points in the production process where units appear to be 25% complete,
50% complete, and so on.
a. Discuss why the percent completion is not generally known with absolute accuracy.
b. Comment on whether the suggested method is likely to provide an accurate estimate of work in
process.
c. List one advantage of improving the accuracy of the estimate. What might be a disadvantage?
3. Mountain Meadow Grains produces trail mix. Materials are added at the beginning of the process, and
the company uses the FIFO process costing method. Inspection takes place when the product is 100%
complete. Normal spoilage is 4% of good units completed. Here is the production information for the
latest period.
Beginning WIP (75% complete) 20,000 units
Good units completed and transferred out 80,000 units
Ending WIP inventory (90% complete) 24,000 units
Total spoilage 4,800 units
FIFO cost per equivalent unit:
Materials $1.00
Conversion costs 1.50
Total unit cost $2.50
Cost of Beginning WIP $50,000
a. Calculate the cost of abnormal spoilage.
b. Calculate the cost of good units completed and transferred, including an allocation of normal
spoilage costs.
c. The costs recorded in the accounting system for spoilage include direct materials and conversion
costs up to the point of completion. However, these recorded costs are only part of the costs
incurred when spoilage occurs. Write a brief paragraph that discusses other costs of spoilage that
are not recorded in the accounting system and explain why they might be more important to an
organization than the costs in the accounting system.
d. Discuss why uncertainties exist about how much spoilage is normal versus abnormal.