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MANAGING FOR QUALITY AND PERFORMANCE EXCELLENCE, 9e, © 2014 Cengage Publishing
Statistical
Methods in
Quality
Management
Part 1
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Statistics
The science concerned with “the collection,
organization, analysis, interpretation, and
presentation of data.
The use of statistical methods in quality dates back
to 1903 at the Bell Telephone system. In the 1920s,
Bell Labs thought that statistical tools would have
applications in the factory, and began to experiment
with statistical sampling, eventually leading to the
development of control charts.
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Quality Profile: Graniterock Co.
Graniterock produces construction materials.
Charts for each product line help executives assess
performance on key product and service attributes.
Many employees are trained in statistical process
control, root-cause analysis, and other quality-
assurance and problem-solving methods.
Applying statistical process control to all product lines
has helped the company reduce variable costs and
produce materials that exceed customer specifications
and industry- and government-set standards.
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Quality Profile: Branch-Smith
Printing Division
Fourth-generation family-owned business.
Data-driven approaches geared toward providing the
best possible customer service at the lowest possible
cost. Databases and software tools are used
extensively to gather information about, and to
improve, processes throughout the company.
The Quality Information Database places key data
dealing with suppliers, opportunities for
improvement, customer complaints, and internal
nonconformance in a central location.
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Basic Probability Concepts
An experiment is a process that results in some
outcome.
The outcome of an experiment is a result that we
observe
E.g.: the number of defective parts in the sample or the
length of time until the bulb fails.
The collection of all possible outcomes of an
experiment is called the sample space.
Probability is the likelihood that an outcome occurs.
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Probability Properties
Label the n outcomes in a sample space as O1, O2,
On, where Oirepresents the ith outcome in the sample
space.
The probability associated with any outcome must be
between 0 and 1
0 ≤ P(Oi) ≤ 1 for each outcome Oi
The sum of the probabilities over all possible outcomes
must be 1.0
P(O1) + P(O2) + … + P(On) = 1
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Events
An event is a collection of one or more outcomes from
a sample space
E.g.: finding 2 or fewer defectives in the sample of 10, or
having a bulb burn for more than 1000 hours.
If A is any event, the complement of A, denoted as Ac,
consists of all outcomes in the sample space not in A.
Two events are mutually exclusive if they have no
outcomes in common.
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Calculating Probabilities
Rule 1: The probability of any event is the sum of the
probabilities of the outcomes that compose that event.
Rule 2: The probability of the complement of any event
A is P(Ac) = 1 – P(A).
Rule 3: If events A and B are mutually exclusive, then
P(A or B) = P(A) + P(B)
Rule 4: If two events A and B are not mutually
exclusive, then P(A or B) = P(A) + P(B) – P(A and B)
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© 2011 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part..
© 2014 Cengage Learning. All Rights Reserved. May not be scanned, copied or duplicated, or posted to a publicly accessible website, in whole or in part.
Example 6.1
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Conditional Probability
Conditional probability is the probability of